
Angled automation bracket
Challenge: Irregular shape with features at several angles, machined complete in one 3+2 clamping.
Multi-face parts, thin walls, deep pockets, and plated sizes. Trading companies have long passed their difficult milling jobs to our shop. Now you can order from us directly.
1Tapped holes on raised faces2Thin lugs and walls3Long slot and stepped pockets4Side bores, same clamping
| Feature | What we hold |
|---|---|
| Features on the same face | 0.005 mm |
| Positions between different faces | 0.01 mm, in one 3+2 clamping |
| Standard milled features | ±0.05 mm |
| Flatness on large plates | 0.02 mm, for example over 500 mm |
| Surface finish | Down to Ra 0.2 µm as machined |
Milling is about 60% of our work. We run 10 3+2 machining centers for multi-face parts and 5 3-axis machines for larger plates and housings up to about 1000 × 400 × 200 mm.
Our 3+2 machines tilt and lock the part; they do not cut in five axes simultaneously. Freeform surfaces that need full five-axis milling are not a good fit for us, and we will say so at drawing review rather than quote a job we cannot do well.

This bracket for robot equipment has many pockets and geometric tolerances on several faces that must relate to each other. Machined in separate setups, every re-clamp would add its own error.
We designed a special fixture and machined it on a 3+2 center in one setup, so the faces stay true to one datum. The parts were then black anodized and re-checked.
Send a multi-face drawingReal parts, photographed after inspection, with the challenge that made each one hard. If yours looks similar, we have made it before.

Challenge: Irregular shape with features at several angles, machined complete in one 3+2 clamping.

Challenge: Features on several faces with many related dimensions that must line up after assembly.

Challenge: Cosmetic part: no scratches, tool marks, or haze anywhere on a clear surface.

Challenge: Thin, irregular wall on 3+2, with H7/g6 fits on inside and outside diameters plus a runout callout.

Challenge: A small part with tight sizes and precision micro holes that must be free of burrs.

Challenge: Turned and milled features with many precise dimensions, then threaded inserts fitted.
15 machining centers: 10 for 3+2 multi-face work and 5 for larger 3-axis parts. We choose the route for each part at drawing review, so you don't have to.
3-axis
3+2Most of the cost of a one-off part is the work before the first chip: drawing review, programming, fixturing, and proving out the first part. On one piece, that piece carries all of it. On 20, it is shared twenty ways. Ask for prices at a few quantities, for example 5, 20, and 50, and we'll quote each one.
Grades we machine every week, with the detail that matters when milling each one. Grade not listed? Send the drawing and we confirm availability before quoting.
| Material | Common grades | What we watch when milling it | Finishes |
|---|---|---|---|
| Aluminum | 5083, 6060, 6061, 6082, 7075 | Thin walls move as stress is released, so roughing and finishing are split and walls are finished last. | Anodizing incl. color and hard anodize (up to 50 µm), nickel plating, bead blast |
| Stainless steel | 303, 304, 316, 440C | Work-hardens if the tool rubs. Sharp tools, steady feeds, and more deburring time than aluminum. | Passivation, electropolish, bead blast |
| Carbon & alloy steel | Q235, C45, 16CrMn5 | Machined before hardening, with stock left for size change after QPQ or vacuum heat treatment. | QPQ, vacuum heat treatment, black oxide, zinc |
| Brass & copper | Brass, pure copper | Brass cuts cleanly for fine features; pure copper is gummy and needs sharp tools to avoid burrs. | As machined, nickel plating, polishing |
| Engineering plastics | POM, nylon, PEEK | Light clamping and sharp tools so the part does not distort, and micro holes come out free of burrs. | As machined; threaded inserts fitted |
| Clear plastics | Transparent PC | Cosmetic faces must stay free of scratches, tool marks, and haze, so they are protected through every step. | Flame polishing, polished clear faces |
Most rejected milled parts fail for the same few reasons. These are the ones we plan for before the first cut.
We arrange finishing with managed partners, plan the machined sizes around it, and inspect every part again when it comes back. One order, one contact, finished parts at your door.

What we control: Hard anodizing up to 50 µm in a range of colors, with coating thickness allowed for on fits and threads.

What we control: Critical sizes cut undersize by the plating thickness, so they land in tolerance after plating.

What we control: Steel machined before hardening, with stock left for size change; hardness confirmed on the drawing.

What we control: Machined edges flame polished back to full clarity, with faces protected from the first cut to packing.
A 2D drawing, a 3D model, or both. Each works, as long as we get the details the file itself can't show.
The fastest, most accurate quote. The drawing carries the tolerances, the model carries the geometry.
That works if the drawing is clear and fully dimensioned. We build the 3D model ourselves. For complex parts, a 3D file is strongly preferred.
A model can't carry these, so tell us in your message. Features without a stated tolerance follow ISO 2768-m.
Drawing review and DFM feedback come with the quote. Email reply within 24 h, WhatsApp within 12 h. First order includes a free first-article report.
Internal pockets in titanium and cross holes on a 3+2 machine, from real orders with measured results.
30 pcs±0.05 mm on diameters and hole positions, Ra 1.6, M2 threads and Ø1.6 mm holes.
Read the case note
100 pcsA 10 µm band on Ø8. Micrometer readings 7.987 and 7.988 mm against 7.98–7.99.
Read the case note
48 pcsWalls that distort in a normal chuck. A dedicated fixture turned in-house, two operations per ring.
Read the case noteSend the drawing. You get DFM feedback with the quote and a free first-article report on your first order. Email reply within 24 hours, WhatsApp within 12 hours.